HOME >> PRODUCTS >> TROLLEY >> MANUAL GEARD TROLLEY
A forged-steel geared trolley on sealed bearings — built for adjustable beam-width monorail travel with a 6-times safety factor and 0.5–5 tonne capacity.
The DTG610 type geared trolley pairs a rugged steel frame with a hand-chain driven geared travel mechanism, giving the unit controlled horizontal movement along an I-beam to work alongside hoists for vertical lifting. Available in capacities from 0.5 t to 5 t with wide adjustable beam flange compatibility, it's built for monorail cranes, single-girder crane runways, and workshop material handling sites where loads need to move along a fixed path, especially in locations without electrical power supply.
It features a compact geared structure for smooth manual operation and precise load positioning, and works on both straight and curved beam runways with minimum curve radii ranging from 0.8 m to 1.3 m — refer to the specification table below to confirm which model fits your beam installation.
Featuring a precision gear-driven mechanism, the trolley delivers smooth and stable travel along the I-beam. The hand-chain operation enables reliable horizontal positioning of loads in industrial lifting applications.
Available with rated capacities from 0.5 to 5 tons, providing flexible solutions for handling machinery, equipment, and materials across a variety of industrial environments.
Designed to accommodate different I-beam flange widths, with models supporting approximately 64–203 mm beam widths. The adjustable design allows for flexible installation and excellent compatibility with various crane systems.
With a minimum turning radius of only 0.8–1.3 m, the compact trolley is suitable for confined workspaces and different workshop layouts, while also allowing convenient installation, operation, and maintenance.
Not every material handling job requires powered travel or complex electrified systems. Where a load is moved short distances, positioned precisely, or operated at sites without electrical supply — outdoor yards, temporary work sites, low-frequency handling stations — a hand-geared trolley does the job at lower cost and with less electrical maintenance than a motorized electric trolley. The DTG610 is built for exactly that: dependable, manual horizontal travel along I-beam runways.
Which DTG610 model fits your job? If you handle light loads up to 1 ton and have narrow I-beam flanges, the DTG610-0.5 and DTG610-1 offer a compact build with 0.8–0.9 m minimum curve radius, ideal for tight workshop monorails. If you work with medium loads from 2 ton to 3 ton, the DTG610-2 and DTG610-3 match wider beam flanges and deliver stable geared travel for regular workshop use. If you need heavy-duty capacity up to 5 ton, the DTG610-5 supports the widest beam flange range and a 1.3 m minimum turning radius, built for heavier industrial material handling. Compare: DTG610 TYPE GEARED TROLLEY Compare: DTDG TYPE GEARED TROLLEY
| Model | Rated capacity(t) | Min.Curve Radlue(m) | Beam Flange Width(mm) | Net Weight(kg) | ||
| M | ||||||
| a | b | a | b | |||
| DTG610-0.5 | 0.5 | 0.8 | 68-140 | 82-203 | 7.6 | 7.9 |
| DTG610-1 | 1 | 0.9 | 80-146 | 64-203 | 9.7 | 10.1 |
| DTG610-2 | 2 | 1 | 80-168 | 68-203 | 14.6 | 14.9 |
| DTG610-3 | 3 | 1.2 | 88-168 | 102-203 | 21.6 | 22.1 |
| DTG610-5 | 5 | 1.3 | 114-203 | 33.9 | ||
All dimensions in mm
| Model | Dimensions(mm) | ||||||||||
| A | B | C | D1 | D2 | F | E | G | H | S | ||
| a | b | ||||||||||
| DTG610-0.5 | 262 | 317 | 148 | 175 | Φ78 | Φ57 | 1.5-3 | 23 | 37 | 95 | 25 |
| DTG610-1 | 266 | 327 | 160 | 191 | Φ84 | Φ60 | 1.5-3 | 24 | 38 | 107 | 21 |
| DTG610-2 | 312 | 351 | 174 | 233 | Φ102 | Φ75 | 1.5-3 | 29 | 45 | 128 | 29 |
| DTG610-3 | 324 | 364 | 210 | 282 | Φ120 | Φ90 | 1.5-3 | 36 | 65 | 153 | 22 |
| DTG610-5 | 358 | 250 | 343 | Φ141 | Φ110 | 1.5-3 | 45 | 75 | 218 | 31 | |
If the load only needs to move vertically at a fixed station, a stationary hoist mounting is the simpler, more compact choice. The DTG610 geared trolley delivers controlled horizontal movement via hand chain operation, perfect for sites without electrical power.
Choose from 0.5–5 ton models based on your heaviest rated load, plus an appropriate safety margin.
Confirm the trolley's compatible flange width range and minimum curve radius match your I-beam runway before ordering.
Check all key mounting dimensions (A, B, C, D1, D2, etc.) to ensure proper fit with your paired hoist or lifting fixture.
Available in capacities from 0.5T to 5T for various material handling applications.
The geared mechanism provides smooth and controlled trolley movement for accurate load positioning.
Suitable for various beam flange widths from approximately 64 to 203 mm, depending on the model.
With a minimum curve radius of only 0.8–1.3 m, it performs well in different working environments.
Heavy-duty steel construction and multi-wheel support provide stable load distribution and reliable operation.
Manual hand-chain operation requires no power supply, while the compact design allows easy installation and adjustment.
What is the DTG610 geared trolley used for?
It mounts onto an I-beam runway and supports a chain hoist suspended below it, enabling horizontal transport of loads along straight or curved monorail tracks in workshops and warehouses.
What capacities does it come in?
The DTG610 series covers 0.5t, 1t, 2t, 3t and 5t per unit.
How does the geared travel mechanism work?
The trolley is driven by hand chain pulling the gear system to move smoothly along the I-beam. The geared design delivers steady travel and precise positioning for loads.
What I-beam flange widths can it fit?
The adjustable flange width ranges from 68–140mm for the 0.5t model up to 114–203mm for the 5t model, compatible with various standard I-beams.
Can it work on curved tracks?
Yes. It supports curved monorail installation, with minimum curve radius from 0.8m for the 0.5t model to 1.3m for the 5t model.
Tell us your capacity, lifting height, and working‑condition requirements — we'll confirm the correct model and send pricing.
Request a Quote